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0RQB-Q2T06LG

型号:

0RQB-Q2T06LG

品牌:

BEL[ BEL FUSE INC. ]

页数:

13 页

PDF大小:

253 K

ISOLATED DC/DC CONVERTERS  
36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick  
Jun. 02, 2011  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
0RQB-Q2T06x  
Features  
RoHS Compliant  
Rev.J  
Isolated  
Output Over-Voltage Shutdown  
Over Temperature Protection  
OCP/SCP  
High Efficiency  
High Power Density  
Fixed Frequency (300 kHz)  
Low Cost  
Remote On/Off  
Basic Insulation  
Input Under-Voltage Lockout  
Input Over-Voltage Lockout  
Class 1, Category 2, Isolated DC/DC Converter (refer to IPC-9592)  
UL60950-1 Recognized (UL/cUL) (Pending)  
Applications  
Networking  
Computers and peripherals  
Telecommunications  
Description  
The 0RQB-Q2T06x is an isolated dc/dc converter that operates from a nominal 48 Vdc source. This unit will  
provide up to 390 W of output power from a nominal 48 Vdc input. This unit is designed to be highly efficient and  
low cost. Features include remote on/off, over current protection and under voltage lockout. The converter is  
provided in an industry standard quarter brick package.  
Part Selection  
Output  
Input Voltage  
Max. Output  
Current  
Max. Output  
Power  
Typical  
Efficiency  
Model Number  
Active High  
Model Number  
Active Low  
Voltage  
6.5 Vdc  
36 Vdc - 75 Vdc  
60 A  
390 W  
95%  
0RQB-Q2T065  
0RQB-Q2T06L  
Note: Add “G” suffix at the end of the model number to indicate Tray Packaging.  
Part Number Explanation  
0 R QB – Q2 T 06 x  
1 2  
3
4
5
6 7  
1---Through hole  
2---RoHS 6, change “R” to “7” means RoHS 5  
3---Series name, 1/4 Brick  
4---Series code  
5---Input range 48V wide (36-75V)  
6---Output voltage (6.5V)  
7---Option, “x” of the model part number to be 0-9, A-Z, which will represent the special request of  
customer.  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
1
ISOLATED DC/DC CONVERTERS  
36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick  
Jun. 02, 2011  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Absolute Maximum Ratings  
Unit  
V
Parameter  
Min  
-0.3  
-
Typ  
Max  
80  
Notes  
Continuous Input Voltage  
Input Transient Voltage  
Remote On/Off  
-
-
-
-
-
-
100  
18  
V
-0.3  
-
V
I/O Isolation Voltage  
Ambient Temperature  
Storage Temperature  
1500  
85  
V
-40  
-55  
C  
C  
125  
Note: Ratings used beyond the maximum ratings may cause a reliability degradation of the converter or may  
permanently damage the device.  
Input Specifications  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
Operating Input Voltage  
36  
48  
75  
V
Input Current (full load)  
Input Current (no load)  
Remote Off Input Current  
-
-
-
-
13.0  
100  
20  
A
80  
15  
mA  
mA  
Tested with simulated source  
impedance of 10 uH, 5 Hz to 20 MHz;  
use a 100 uF/100 V electrolytic  
capacitor with ESR = 1 ohm max. at  
200 kHz at 25 C.  
Input Reflected Ripple Current  
(rms)  
-
-
5
10  
40  
mA  
Input Reflected Ripple Current  
(pk-pk)  
20  
mA  
I2t Inrush Current Transient  
Turn-on Voltage Threshold  
Turn-off Voltage Threshold  
-
-
1
A2s  
V
33  
32  
34.5  
33.5  
36  
34.5  
V
CAUTION: This converter is not internally fused. An input line fuse must be used in application.  
Recommend a fast-acting fuse with maximum rating of 20A on system board. Refer to the fuse  
manufacture’s datasheet for further information.  
Notes: 1. This converter has internal C-L-C (0uF-0.72uH-9.4uF) filter.  
2. All specifications are typical at 25 C unless otherwise stated.  
Output Specifications  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
Output Voltage Set Point  
6.37  
6.50  
6.63  
V
Vin=48V, Io=50% load  
Load Regulation  
Line Regulation  
-
-
±15  
±15  
±30  
±30  
mV  
mV  
Regulation Over Temperature  
(-40deg.C-85deg.C)  
-
±30  
±65  
mV  
0-20 MHz BW, with a 1µF ceramic  
capacitor and a 470uF Tantalum cap at  
output.  
Ripple and Noise (pk-pk)  
Ripple and Noise (rms)  
-
-
50  
10  
120  
25  
mV  
mV  
Ripple and Noise (pk-pk)  
under worst case  
over all operating input voltage, load  
and temperature conditions.  
-
-
150  
mV  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
2
ISOLATED DC/DC CONVERTERS  
36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick  
Jun. 02, 2011  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Output Specifications (continued)  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
Output Current Range  
0
-
60  
A
Output DC Current Limit  
Short Circuit Surge Transient  
Rise time  
64  
-
72  
-
75  
A
6
-
A2s  
-
25  
40  
40  
0
ms  
50  
mS Enable from Vin  
Turn on Time  
-
-
50  
mS Enable from ON/OFF  
Overshoot at Turn on  
3
%
Output Capacitance  
0
-
10000  
uF  
Transient Response  
Overshoot  
-
-
-
-
-
-
-
-
-
-
-
-
400  
300  
400  
300  
500  
300  
500  
300  
mV  
V50%~75% of  
Max Load  
di/dt=0.1A/us, Vin=48Vdc, Ta=25°C,  
uS  
Settling Time  
Overshoot  
Settling Time  
Overshoot  
with a 1µF ceramic capacitor and a  
470uF Tantalum cap at the output.  
mV  
uS  
V75%~50% of  
Max Load  
-
-
-
-
mV  
uS  
V50%~75% of  
Max Load  
di/dt=1A/us, Vin=48Vdc, Ta=25°C,  
with a 1µF ceramic capacitor and a  
470uF Tantalum cap at the output.  
Settling Time  
Overshoot  
mV  
uS  
V75%~50% of  
Max Load  
Settling Time  
Note: All specifications are typical at nominal input, full load at 25°C unless otherwise stated.  
General Specifications  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
Vin=48V, full load  
Efficiency  
94  
95  
-
%
Switching Frequency  
Over Temperature Protection  
Over Voltage Protection(Static)  
Weight  
-
-
-
-
300  
125  
8.5  
71  
-
-
-
-
kHz  
C  
V
g
Calculated Per Bell Core SR-332  
(Vin=48V, Vo=6.5V, Io=30A, 500LFM,  
Ta = 25 C, FIT=109/MTBF)  
FIT  
478  
-
-
Dimensions  
Inches (L × W × H)  
Millimeters (L × W × H)  
2.28 x 1.45 x 0.54  
57.91 x 36.83 x 13.70  
Isolation characteristics  
Input to Output  
-
-
1500  
V
V
Input to Case  
-
-
1500  
500  
Output to Case  
-
10M  
-
-
-
V
Isolation Resistance  
Isolation Capacitance  
ohm  
pF  
2700  
-
Note: All specifications are typical at 25 C unless otherwise stated.  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
3
ISOLATED DC/DC CONVERTERS  
36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick  
Jun. 02, 2011  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Efficiency Data  
98.00%  
96.00%  
94.00%  
92.00%  
90.00%  
88.00%  
86.00%  
84.00%  
82.00%  
80.00%  
36 V  
48 V  
75 V  
6A  
15A  
30A  
45A  
60A  
OUTPUT CURRENT(A)  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
4
ISOLATED DC/DC CONVERTERS  
36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick  
Jun. 02, 2011  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Thermal Derating Curve  
Maximum junction temperature of semiconductors derated to 120 degree C.  
AIR FLOW  
Bottom view  
Derating curve under 48V input  
The OTP is achieved by temperature sensor U10 and it is in non-latch mode when the hottest component Q12  
reaches 120°C with 200LFM air flow correspondingly. It will restart automatically when the temperature falls  
down to 105°C. The protecting point will be varied a little under different conditions (air flow, ambient temperature,  
input voltage, load...).  
Temperature reference points on top side  
Temperature reference points on bottom side  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
5
ISOLATED DC/DC CONVERTERS  
36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick  
Jun. 02, 2011  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Ripple and Noise Waveform  
48Vdc input, 6.5Vdc/60A  
Note: Ripple and noise at full load, with a 1uF ceramic cap and a 470 uF Tantalum cap at output, Ta=25 deg C.  
Transient Response Waveforms  
Vout= 6.5V 50%-75% Load Transients  
Vout= 6.5V 75%-50% Load Transients  
Note: Transient Response at di/dt=1A/uS, with 1uF ceramic cap and 470uF aluminum cap at output,  
and Ta=25 deg C.  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
6
ISOLATED DC/DC CONVERTERS  
36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick  
Jun. 02, 2011  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Startup & Shutdown  
Rise time  
Vout= 6.5V/60A at Vin=48V@Ta=25  
Vout= 6.5V/60A at Vin=48V@Ta=25℃  
Cext = 0uF  
Cext = 10000uF  
Startup time  
Startup from Vin  
Ch1: Vo  
Startup from on/off  
Ch1: Vo  
Ch3: Vin  
Ch3: on/off  
Vout= 6.5V/60A at Vin=48V@Ta=25℃  
Cext = 10000uF  
Vout= 6.5V/60A at Vin=48V@Ta=25℃  
Cext = 10000uF  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
7
ISOLATED DC/DC CONVERTERS  
36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick  
Jun. 02, 2011  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Startup & Shutdown (continued)  
Shutdown  
Vout= 6.5V/60A at Vin=48V@Ta=25℃  
Cext = 10000uF  
Over Current Protection  
To provide protection in a fault output overload condition, the module is equipped with internal current-limiting  
circuitry and can endure current limiting for a few mili-seconds. If the over current condition persists beyond a few  
milliseconds, the module will shut down into hiccup mode and restart once every 400mS. The module operates  
normally when the output current goes into specified range. The typical average output current is 4.8A during  
hiccup.  
output current waveform  
Expansion of on time portion  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
8
ISOLATED DC/DC CONVERTERS  
36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick  
Jun. 02, 2011  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Remote On/Off  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
Signal Low (Unit On)  
Signal High (Unit Off)  
Signal Low (Unit Off)  
Signal High (Unit On)  
Current Sink  
-0.3  
-
0.8  
V
0RQB-Q2T06L. The remote on/off pin  
open, Unit off.  
Active Low  
Active High  
2.4  
-0.3  
2.4  
0
-
-
-
-
18  
0.8  
18  
1
V
V
0RQB-Q2T065. The remote on/off pin  
open, Unit on.  
V
mA  
Recommended remote on/off circuit for active low  
Vin+  
On/off  
Vin-  
Vin+  
On/off  
Vin-  
Control with open collector/drain circuit  
Control with photocoupler circuit  
Vin+  
Vin+  
Vcc  
On/off  
Vin-  
On/off  
Vin-  
Control with logic circuit  
Permanently on  
Recommended remote on/off circuit for active high  
Vin+  
Vin+  
On/off  
Vin-  
On/off  
Vin-  
Control with open collector/drain circuit  
Control with photocoupler circuit  
Vin+  
Vin+  
Vcc  
On/off  
Vin-  
On/off  
Vin-  
Control with logic circuit  
Permanently on  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
9
ISOLATED DC/DC CONVERTERS  
36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick  
Jun. 02, 2011  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Input Under-voltage Lockout  
Under-voltage Lockout  
Voltage Falling  
Voltage Rising  
V1=32V  
V2=34V  
Input Voltage (V)  
V1  
V2  
Safety & EMC  
Safety  
1. Material flammability UL94V-0  
2. TUV Certification  
3. UL Certification  
EN60950-1  
UL60950-1  
EMC  
1. Surge  
IEC61000-4-5  
2. DC-DIP  
3. Conductive EMI  
IEC61000-4-29  
EN55022 class A  
Compliance to EN55022 class A (both q.peak and average) with the following inductive and capacitive filter  
Setup:  
CY12  
RY12  
CY22  
RY22  
CY32  
RY32  
CY42  
RY42  
+Vin  
-Vin  
+Vout  
-Vout  
T1A  
T2A  
CX1  
CX2  
CX3  
CX4  
Testmodule  
RY11  
CY11  
RY21  
CY21  
RY31  
CY31  
RY41  
CY41  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
10  
ISOLATED DC/DC CONVERTERS  
36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick  
Jun. 02, 2011  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Safety & EMC (continued)  
Item  
Designator  
Parameter  
1
2
3
4
5
CX2  
100uF/100V, AL cap  
220uF/100V, AL cap  
2*6.8nF/1000V,ceramic  
1206,0R,Resistor  
CX3  
CY31, CY32, CY41, CY42  
RY31, RY32, RY41, RY42  
T2A  
0.81mH, common mode  
T1A,CX1,CX2,RY11,RY21,RY12  
RY22,CY11,CY21,CY12,CY22  
6
NIL  
Positive:  
Negative:  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
11  
ISOLATED DC/DC CONVERTERS  
36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick  
Jun. 02, 2011  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Mechanical Outline  
Pin Connections  
pin# function pin size  
1
2
3
4
5
Vin (+)  
Enable  
Vin (-)  
Vout (-)  
Vout (+)  
0.04"  
0.04"  
0.04"  
0.06"  
0.06"  
Note: This module is recommended and compatible with Pb-Free Wave Soldering and must be soldered  
using a peak solder temperature of no more than 260 ºC for less than 5 seconds.  
Note:  
1) All Pins: Material - Copper Alloy;  
Finish – 3 micro inches minimum Gold over 50 micro inches minimum Nickel plate.  
2) Undimensioned components are shown for visual reference only.  
3) All dimensions in inches (mm); Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm).  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
12  
ISOLATED DC/DC CONVERTERS  
36 Vdc - 75 Vdc Input 6.5 Vdc /60 A Output, 1/4 Brick  
Jun. 02, 2011  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Revision History  
Date  
Revision  
Changes Detail  
Approval  
Joe Wei  
Joe Wei  
2009-06-16  
2009-06-23  
A
B
First release  
Delete output trim and remote sense function, update mechanical  
drawing  
2009-06-30  
2009-09-25  
C
D
1. Update input C-L-C filter; 2. Change Max output cap form 5600uF  
to 10000uF; 3. Add transient response of di/dt=1A/us; 4. Change  
output current from 65A to 60A.  
Joe Wei  
YP Zhou  
1.Changge Switching frequency from 250K to 300K, 2.No load Input  
current. 3.remote off input current. 4.load regulation. 5.line regulation.  
6.regulation over temperature. 7.Output DC current limit. 8.Turn on  
time. 9.Rise time. 10.Add efficiency, TD,NR,TR  
2009-10-19  
E
1.Add I2t Inrush Current Transient; 2.Add Short Circuit Surge  
Transient; 3.Add MTBF data; 4.Update Derating curve under normal  
input; 5. Add OCP,OVP, OTP, Safety&EMC  
YP Zhou  
2009-10-23  
2010-03-02  
2010-08-09  
F
G
H
1. Update test condition of MTBF; 2. Update waveform for OVP  
Update mechanical drawing.  
YP Zhou  
JZ Wang  
JZ Wang  
1. Update operating input current, turn on voltage threshold, turn off  
voltage threshold and input C-L-C filter in input specifications.  
2. Update load regulation, output DC current limit and turn on time in  
output specifications.  
3. Add Layout.  
2011-01-17  
2011-06-02  
I
Update the typical efficiency from 93.5% to 94.5% in general  
specifications and update efficiency data, OTP and layout.  
JZ Wang  
JZ Wang  
J
New design.  
RoHS Compliance  
Complies with the European Directive 2002/95/EC, calling for the elimination of lead and  
other hazardous substances from electronic products.  
2011 Bel Fuse Inc. Specifications subject to change without notice. 060211  
13  
CORPORATE  
FAR EAST  
EUROPE  
Bel Fuse Inc.  
Bel Fuse Ltd.  
Bel Fuse Europe Ltd.  
206 Van Vorst Street  
Jersey City, NJ 07302  
Tel 201-432-0463  
Fax 201-432-9542  
www.belfuse.com  
8F/ 8 Luk Hop Street  
San Po Kong  
Kowloon, Hong Kong  
Tel 852-2328-5515  
Fax 852-2352-3706  
www.belfuse.com  
Preston Technology Management Centre  
Marsh Lane, Suite G7, Preston  
Lancashire, PR1 8UD, U.K.  
Tel 44-1772-556601  
Fax 44-1772-888366  
www.belfuse.com  
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