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DX80N2Q45UAC

型号：

DX80N2Q45UAC

品牌：

BANNER[ Banner Engineering ]

页数：

7 页

PDF大小：

623 K

下载PDF手册
®
Sure Cross Wireless Q45UA Ultrasonic Node  
Datasheet  
®
Sure Cross Wireless Q45 Sensors combine the best of Banner’s flexible Q45 sensor family with its reliable, field-proven, Sure  
Cross wireless architecture to solve new classes of applications limited only by the user’s imagination. Containing a variety of  
sensor models, a radio, and internal battery supply, this product line is truly plug and play.  
The Q45UA combines the functionality of a K50U ultrasonic sensor with the reliability of the Q45 Wireless Node into one compact  
package, eliminating the need for ordering multiple components and reducing the physical size of the device. This solution allows  
monitoring of fluid or dry assets in remote locations without human intervention. The industrial grade, battery-powered device can  
be used to wirelessly transmit level or position to a wireless controller/gateway for remote monitoring or control with local LED  
indication. All configuration is done through internal DIP switches or the DX80 User Configuration Tool. In addition, caustic  
chemical resistant versions are available.  
Benefits  
•
Provides for ability to deliver factory automation and IIoT solutions for many applications including but not limited to:  
◦
◦
◦
◦
◦
◦
◦
Supply tank level  
Remote fuel tank level  
Epoxy/chemical totes or containers  
55 gallon drum level  
Dry goods bin fill level  
Presence and absence  
Holding tank levels  
•
•
•
Prevent tank overfills and pump cavitation by providing level status and alarming capabilities  
Battery powered for "peel and stick" functionality with a two-year battery life capability  
Easy-to-use/rugged device that can be mounted permanently to equipment or temporarily threaded into bung holes of  
supply tanks.  
•
Mobility—Since not tethered by wires, sensor can move with the container. When container is replaced, simply swap out  
the sensor to the new one  
•
•
Reduce complexity—Machine or process reconfiguration made easier; great for retrofit applications  
Deploy easily—Simplify installation on existing equipment enables deployment in remote and hard-to-access locations  
where implementing a wired solution would be difficult, impractical, or not cost-effective  
•
•
•
•
DIP switches for user configuration for sample and report times and transmit power levels of  
250 mW or 1 Watt for 900 MHz models  
Frequency Hopping Spread Spectrum (FHSS) technology ensures reliable data delivery  
within the unlicensed Industrial, Scientific, and Medical (ISM) band  
Transceivers provide bidirectional communication between the Gateway and Node, including  
fully acknowledged data transmission  
Diagnostics allow user-defined output settings in the unlikely event of lost RF signal  
WARNING: Not To Be Used for Personnel Protection  
Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or  
death. This device does not include the self-checking redundant circuitry necessary to allow its use in  
personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized  
sensor output condition.  
Models  
Model  
Radio Frequency  
2.4 GHz ISM Band  
Inputs and Outputs  
Ultrasonic Input Range and Frequency  
DX80N2Q45UAC  
Inputs: One Ultrasonic Input, One Thermistor  
Input  
Range: 300 mm to 3 m (11.8 in to 118 in)  
Frequency: 114 kHz  
DX80N9Q45UAC  
900 MHz ISM Band  
Outputs: One Four-Color LED Indicator Light  
Original Document  
207212 Rev. B  
12 September 2018  
207212  
®
Sure Cross Wireless Q45UA Ultrasonic Node  
®
Exporting Sure Cross Radios. It is our intent to fully comply with all national and regional regulations regarding radio frequency emissions. Customers who want to re-export this product  
to a country other than that to which it was sold must ensure the device is approved in the destination country. A list of approved countries appears in the Radio Certifications section of  
the product manual. The Sure Cross wireless products were certified for use in these countries using the antenna that ships with the product. When using other antennas, verify you are  
not exceeding the transmit power levels allowed by local governing agencies. Consult with Banner Engineering Corp. if the destination country is not on this list.  
General Operation  
For the first 15 minutes after power up, the Node samples the sensor every 0.25 seconds (fast sample mode). After 15 minutes, the  
Node defaults to 5 minute sample intervals. Activate fast sample mode by single clicking the button (the amber LED is solid).  
Storage Mode for the Q45  
While in storage mode, the Q45's radio does not operate. The Q45 ships from the factory in storage mode to conserve the battery.  
To wake the device, press and hold the button for five seconds. To put any Q45 into storage mode, press and hold the button for  
five seconds. The Q45 is in storage mode when the LEDs stop blinking.  
Principles of Operation  
Ultrasonic sensors emit one or multiple pulses of ultrasonic energy, which travel through the air at the speed of sound. A portion of  
this energy reflects off the target and travels back to the sensor. The sensor measures the total time required for the energy to  
reach the target and return to the sensor. The distance to the object is then calculated using the following formula: D = ct ÷ 2  
D = distance from the sensor to the target  
c = speed of sound in air  
t = transit time for the ultrasonic pulse  
To improve accuracy, an ultrasonic sensor may average the results of several pulses before outputting a new value.  
Temperature Effects  
The speed of sound is dependent upon the composition, pressure and temperature of the gas in which it is traveling. For most  
ultrasonic applications, the composition and pressure of the gas are relatively fixed, while the temperature may fluctuate.  
In air, the speed of sound varies with temperature according to the following approximation:  
In metric units:  
In English units:  
C
=
√
=
C
ft/s  
√
49 460 + T  
F
20 273 + T  
m/s  
C
Cm/s = speed of sound in meters per second  
TC = temperature in °C  
Cft/s = speed of sound in feet per second  
TF = temperature in °F  
Temperature Compensation  
Changes in air temperature affect the speed of sound, which in turn affects the total time for the echo measured by the sensor. An  
increase in air temperature shifts both sensing window limits closer to the sensor. Conversely, a decrease in air temperature shifts  
both limits farther away from the sensor. This shift is approximately 3.5% of the limit distance for a 20° C change in temperature.  
The Q45 series ultrasonic sensors are temperature compensated, to reduce sensor errors from temperature by about 90%.  
Exposure to direct sunlight can affect the sensor’s ability to accurately compensate for changes in temperature.  
Replacing the Batteries  
To replace the lithium "AA" cell battery, follow these steps. As with all batteries, these are a fire, explosion, and severe burn hazard.  
Do not burn or expose them to high temperatures. Do not recharge, crush, disassemble, or expose the contents to water. Properly  
dispose of used batteries according to local regulations by taking it to a hazardous waste collection site, an e-waste disposal  
center, or other facility qualified to accept lithium batteries.  
1. Lift the plastic cover.  
2. Slide the board containing the batteries out of the Q45 housing.  
3. Remove the discharged batteries and replace with new batteries. Use two 3.6 V  
AA lithium batteries, such as Xeno's XL-60F or equivalent.  
4. Verify the battery’s positive and negative terminals align to the positive and  
negative terminals of the battery holder mounted within the case. Caution: There  
is a risk of explosion if the battery is replaced incorrectly.  
5. Slide the board containing the new batteries back into the Q45 housing.  
Replacement battery model number: BWA-BATT-006. For pricing and availability, contact  
Banner Engineering.  
2
www.bannerengineering.com - Tel: +1-763-544-3164  
P/N 207212 Rev. B  
®
Sure Cross Wireless Q45UA Ultrasonic Node  
Configuration Instructions  
Button and LEDs  
1
2
3
4
5
Button  
3
2
1
Red LED (flashing) indicates a radio link error with the Gateway.  
Green LED (flashing) indicates a good radio link with the Gateway.  
Amber LED is not used.  
5
4
DIP Switches  
DIP Switches  
After making any changes to any DIP switch position, reboot the Wireless Q45 Sensor by triple-clicking the button, waiting a  
second, then double-clicking the button.  
The DIP switches are in the OFF position. To turn a DIP switch on, push the switch toward the battery pack. DIP switches one  
through four are numbered from left to right.  
Description  
DIP Switches  
1
2
3
4
Transmit power: 1 Watt  
OFF *  
ON  
Transmit power: 250 mW (compatible with 150 mW radios)  
Sample/Report Rate: User configured (5 minutes by default)  
Sample/Report Rate: 16 seconds  
OFF *  
OFF  
ON  
OFF *  
ON  
Sample/Report Rate: 64 seconds  
OFF  
ON  
Sample/Report Rate: Sample on Demand  
ON  
1
Light mode: flash (recommended to conserve the battery)  
OFF *  
ON  
Light mode: solid  
* Default position  
Transmit Power Levels  
The 900 MHz radios transmit at 1 Watt (30 dBm) or 250 mW (24 dBm). While the Performance radios operate in 1 Watt mode, they  
cannot communicate with the older 150 mW radios. To communicate with 150 mW radios, operate this radio in 250 mW mode. For  
2.4 GHz models, this DIP switch is disabled. The transmit power for 2.4 GHz is fixed at about 65 mW EIRP (18 dBm), making the  
2.4 GHz Performance models automatically compatible with older 2.4 GHz models.  
Sample and Report Rates  
The sample interval, or rate, defines how often the Sure Cross device samples the input. For battery-powered applications, setting  
a slower rate extends the battery life.  
®
The report rate defines how often the Node communicates the I/O status to the Gateway. For FlexPower applications, setting the  
report rate to a slower rate extends the battery life.  
What is Sampling on Demand?  
Sample on Demand allows a host system to send a Modbus command to any register and require the Node's inputs to  
immediately sample the sensor and report readings back to the host system. Sampling on demand can be used between the  
normal periodic reporting.  
To use the Sample on Demand feature requires using a host-controlled system capable of sending Modbus commands to the  
Gateway.  
1
The light consumes most of the sensor's power. If the light remains off most of the time, the batteries will last much longer. In flashing mode, the light can  
be on for up to one year on a pair of batteries.  
P/N 207212 Rev. B  
www.bannerengineering.com - Tel: +1-763-544-3164  
3
®
Sure Cross Wireless Q45UA Ultrasonic Node  
Sample an Input Using a Host System  
To sample the input, have the Host System write to the Node's register 15. To calculate which register this is for your Node, use  
this equation: 15 + (Node # × 16).  
1. From the host system, write 0x13xx to the Node's register 15, where xx defines the input you want to sample.  
For Input  
Write Value (in hex)  
Write Value (in decimal)  
1
0x1301  
0x1302  
0x1304  
0x1308  
0x1310  
0x1320  
0x133F  
4865  
4866  
4868  
4872  
4880  
4896  
4927  
2
3
4
5
6
All Inputs  
2. To send the Sample on Demand command to more than one input, add together the binary representation values.  
For example, to demand a sampling of inputs 1, 2, and 3, the Hex command is 0x1307.  
Bind the Q45 to the Gateway and Assign the Node Address  
Before beginning the binding procedure, apply power to all the devices. Separate the devices by two meters when running binding  
procedure. Put only one Gateway into binding at a time to prevent binding to the wrong Gateway.  
Figure 1. Buttons on a housed Gateway  
1. Enter binding mode on the Gateway.  
•
•
For housed DX80 Gateways, triple-click button 2 on the Gateway. Both LEDs flash red.  
For board-level DX80 Gateways, triple-click the binding button on the Gateway. The green and red LED flashes.  
2. Assign the Q45 a Node address using the Gateway's rotary dials. Use the left rotary dial for the left digit and the right rotary  
dial for the right digit. For example, to assign your Q45 to Node 10, set the Gateway's left dial to 1 and the right dial to 0.  
Valid Node addresses are 01 through 47.  
3. Loosen the clamp plate on the top of the Q45 and lift the cover.  
4. Enter binding mode on the Q45 by triple-clicking the Q45's binding button.  
The red and green LEDs flash alternately and the sensor searches for a Gateway in binding mode. After the Q45 is bound,  
the LEDs stay solid momentarily, then they flash together four times. The Q45 exits binding mode.  
5. Label the sensor with the Q45's Node address number for future reference.  
6. Repeat steps 2 through 5 for as many Q45 as are needed for your network.  
7. After binding all Q45, exit binding mode on the Gateway.  
•
•
For housed DX80 Gateways, double-click button 2 on the Gateway.  
For board-level DX80 Gateways, double-click the binding button on the Gateway.  
For Gateways with single-line LCDs, after binding your Q45 to the Gateway, make note of the binding code displayed under the  
Gateway's *DVCFG menu, XADR submenu on the LCD. Knowing the binding code prevents having to re-bind all Q45s if your  
Gateway is ever replaced.  
Bind a Q45 Node to a DXM Gateway and Assign the Node Address  
Before beginning the binding procedure, apply power to all the devices. Separate radios by 2 meters when running binding  
procedure. Put only one DXM Gateway into binding at a time to prevent binding to the wrong Gateway.  
1. On the DXM radio using the arrow keys select the ISM Radio menu on the LCD and click ENTER.  
2. Highlight the Binding menu and click ENTER.  
3. Use the arrow keys to select the Node address to bind the Q45 to.  
4. Loosen the clamp plate on the top of the Q45 and lift the cover.  
4
www.bannerengineering.com - Tel: +1-763-544-3164  
P/N 207212 Rev. B  
®
Sure Cross Wireless Q45UA Ultrasonic Node  
5. Enter binding mode on the Q45 by triple-clicking the power/binding button.  
The red and green LEDs flash alternately and the sensor searches for a Gateway in binding mode. After the Q45 binds, the  
LEDs stay solid momentarily, then they flash together four times. The Q45 exits binding mode.  
6. Label the sensor with the Q45's Node address number for future reference.  
7. Click BACK on DXM to exit binding for that specific Node address.  
8. Repeat steps 3 through 7 changing the Node address for as many Q45s as are needed for your network.  
9. Click BACK on DXM until back to the main menu when finished binding.  
Modbus Registers  
I/O #  
Modbus Holding Register  
I/O Type *  
I/O Range  
Holding Register  
Representation  
Gateway  
Any Node  
Min.  
Max.  
Min.  
Max.  
1
2
1
2
1 + (Node# × 16)  
2 + (Node# × 16)  
3 + (Node# × 16)  
4 + (Node# × 16)  
5 + (Node# × 16)  
6 + (Node# × 16)  
7 + (Node# × 16)  
8 + (Node# × 16)  
9 + (Node# × 16)  
10 + (Node# × 16)  
11 + (Node# × 16)  
12 + (Node# × 16)  
...  
Distance (mm)  
Temp °C  
0
65535  
1638.3  
1638.3  
655.35  
0
65535  
32767  
32767  
65535  
-1638.4  
-1636.4  
0
-32768  
-32768  
0
3
3
Temp °F  
4
4
Distance (in)  
5
5
6
6
7
7
Reserved  
8
8
Device Message  
9
9
Discrete OUT 1: Red Light  
Discrete OUT 2: Yellow Light  
Discrete OUT 3: Green Light  
Discrete OUT 4: Blue Light  
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
10  
11  
12  
10  
11  
12  
15  
16  
15  
16  
15 + (Node# × 16)  
16 + (Node# × 16)  
Control Message  
Reserved  
Distance readings below 250 mm (9.84 in) result in a register value of 0. If no reflection is received because the target is too far  
away, the register value is an error value of 65535.  
The temperature = (Modbus register value) ÷ 20. The distance (in) = (Modbus register value) ÷ 100.  
Specifications  
Performance Radio with Internal Antenna Specifications  
Radio Range2  
900 MHz Compliance (1 Watt)  
900 MHz, 1 Watt (Internal antenna): Up to 3.2 km (2 miles) with line of sight  
2.4 GHz, 65 mW (Internal antenna): Up to 1000 m (3280 ft) with line of sight  
FCC ID UE3RM1809: This device complies with FCC Part 15, Subpart C,  
15.247  
IC: 7044A-RM1809  
Antenna Minimum Separation Distance  
900 MHz, 150 mW and 250 mW: 2 m (6 ft)  
900 MHz, 1 Watt: 4.57 m (15 ft)  
2.4 GHz Compliance  
FCC ID UE300DX80-2400 - This device complies with FCC Part 15, Subpart  
C, 15.247  
ETSI EN 300 328: V1.8.1 (2012-06)  
IC: 7044A-DX8024  
2.4 GHz, 65 mW: 0.3 m (1 ft)  
Radio Transmit Power  
900 MHz, 1 Watt: 30 dBm (1 W) conducted (up to 36 dBm EIRP)  
2.4 GHz, 65 mW: 18 dBm (65 mW) conducted, less than or equal to 20 dBm  
(100 mW) EIRP  
Link Timeout  
Gateway: Configurable via User Configuration Tool (UCT) software  
Node: Defined by Gateway  
Spread Spectrum Technology  
FHSS (Frequency Hopping Spread Spectrum)  
Radiated Immunity HF  
10 V/m (EN 61000-4-3)  
2
Range depends on the environment and decreases significantly without line of sight. Always verify your wireless network's range by performing a Site Survey.  
P/N 207212 Rev. B  
www.bannerengineering.com - Tel: +1-763-544-3164  
5
®
Sure Cross Wireless Q45UA Ultrasonic Node  
Specifications for the Q45UA Node  
Ultrasonic Performance  
Sensing range: 300 mm to 3 m (11.8 in to 118 in)  
Ultrasonic frequency: 114 kHz  
Temperature effect: 0.02% of distance/°C  
Resolution: 0.1% of distance (1.5 mm minimum)  
Default Sensing Interval  
5 minutes  
Typical Battery Life  
See chart.  
Indicators  
Red and green LEDs (radio function)  
Construction  
Molded reinforced thermoplastic polyester housing, oring-sealed  
®
transparent Lexan cover, molded acrylic lenses, and stainless steel  
hardware. Q45s are designed to withstand 1200 psi washdown.  
Environmental Specifications  
Operating Conditions  
Environmental Rating  
NEMA 6P, IEC IP67  
–40 °C to +70 °C (–40 °F to +158 °F); 90% at +50 °C maximum relative  
humidity (non-condensing)  
Operating the devices at the maximum operating conditions for  
extended periods can shorten the life of the device.  
Radiated Immunity: 10 V/m (EN 61000-4-3)  
Performance Curves  
With Plate Target (Typical)  
With Rod Target (Typical)  
Maximum Target Rotation Angle  
30  
400 mm  
300 mm  
200 mm  
100 mm  
0
16"  
12"  
8"  
400 mm  
300 mm  
200 mm  
100 mm  
0
16"  
12"  
8"  
20  
25 mm Rod  
100 x 100 mm  
10  
0
4"  
4"  
0
0
10 mm Rod  
100 mm  
200 mm  
300 mm  
400 mm  
4"  
100 mm  
200 mm  
300 mm  
400 mm  
4"  
10  
20  
30  
8"  
8"  
12"  
16"  
3000 mm  
(120")  
12"  
16"  
3000 mm  
(120")  
0
600 mm  
(24")  
1200 mm  
(48")  
1800 mm  
(72")  
2400 mm  
(96")  
0
500 mm  
(20")  
1000 mm  
(40")  
1500 mm  
(60")  
2000 mm  
(80")  
2500 mm  
(100")  
3000 mm  
(120")  
0
600 mm  
(24")  
1200 mm  
(48")  
1800 mm  
(72")  
2400 mm  
(96")  
DISTANCE  
DISTANCE  
DISTANCE  
Battery Life  
70  
60  
50  
40  
30  
20  
10  
2.4 GHz  
900 MHz  
0
0
5
3
4
1
2
6
Sample and Report Rate (minutes)  
6
www.bannerengineering.com - Tel: +1-763-544-3164  
P/N 207212 Rev. B  
®
Sure Cross Wireless Q45UA Ultrasonic Node  
Dimensions  
Banner Engineering Corp. Limited Warranty  
Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or  
replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not  
cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.  
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF  
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.  
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO  
BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES  
RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT,  
STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.  
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously  
manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the  
product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will  
void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at  
any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to:  
www.bannerengineering.com.  
For patent information, see www.bannerengineering.com/patents.  
©
Banner Engineering Corp. All rights reserved  
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