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NX2415

型号:

NX2415

描述:

具有集成FET驱动器和差分电流检测两相同步PWM控制器[ TWO PHASE SYNCHRONOUS PWM CONTROLLER WITH INTEGRATED FET DRIVER AND DIFFERENTIAL CURRENT SENSE ]

品牌:

MICROSEMI[ Microsemi ]

页数:

21 页

PDF大小:

654 K

Evaluation board available.  
NX2415  
TWO PHASE SYNCHRONOUS PWM CONTROLLER WITH  
INTEGRATED FET DRIVER AND DIFFERENTIAL CURRENT SENSE  
PRELIMINARY DATA SHEET  
Pb Free Product  
FEATURES  
n Differential inductor DCR sensing eliminates the  
problem with layout parasitic  
n External programmable voltage droop  
n Low Impedance On-board Drivers  
n Hiccup current limit  
n Power Good for power sequencing  
n Enable Signal allows external shutdown as well as  
programming the BUS voltage start up threshold  
n Programmable frequency  
DESCRIPTION  
The NX2415 is a two-phase PWM controller with inte-  
grated FET driver designed for low voltage high current  
application. The two phase synchronous buck converter  
offers ripple cancelation for both input and output. The  
NX2415 uses differential remote sensing using either  
current sense resistor or inductor DCR sensing to achieve  
accurate current matching between the two channels.  
Differential sensing eliminates the error caused by PCB  
board trace resistance that is otherwise is present when  
using a single ended voltage sensing. In addition the  
NX2415 offers high drive current capability especially for  
keeping the synchronous MOSFET off during SW node  
transition, accurate programmable droop allowing to re-  
duce number of output capacitors, accurate enable cir-  
cuit provides programmable start up point for Bus volt-  
age, PGOOD output, programmable switching frequency  
and hiccup current limiting circuitry.  
n Prebias start up  
n Over voltage protection without negative spike at  
output  
n Pb-free and RoHS compliant  
APPLICATIONS  
n
Graphic card High Current Vcore Supply  
n High Current +40A on board DC to DC converter  
applications  
TYPICAL APPLICATION  
10  
23  
+5V  
31  
1uF  
30  
PVCC1  
1uF  
+5V  
1uH  
VCC  
EN  
VIN1  
2 x 10uF  
+12V  
24  
10k  
BST1  
HDRV1  
SW1  
180uF  
100uF  
0.22uF  
2.15  
25  
26  
M1  
M2  
6.49k  
+12V  
0.68uH  
VOUT  
+1.2V/50A  
1.65k  
29  
ENBUS  
op  
2 x (1000uF,7mohm ESR)  
620  
1uF  
22  
21  
7
2
LDRV1  
PGND1  
DROOP  
RT  
45.3k  
10k  
620  
+5V  
9
10  
28  
11  
CS+1  
CS-1  
PGOOD  
CSCOMP  
18  
17  
+5V  
PVCC2  
VOUT  
430  
220nF  
2.2nF  
1uF  
3
PGSEN  
10uF  
BST2  
HDRV2  
SW2  
10k  
1nF  
20k  
0.22uF  
2.15  
16  
15  
M3  
M4  
1.8nF  
3.92k  
5
FB  
0.68uH  
6.8nF  
5.62k  
6
VCOMP  
10k  
20k  
19  
20  
620  
1uF  
150pF  
10nF  
100k  
2N3906  
1k  
LDRV2  
PGND2  
4
8
1
VP  
620  
OCP  
180k  
12  
13  
VREF  
CS+2  
CS-2  
10nF  
1nF  
14  
IOUT  
AGND  
32  
Figure1 - Typical application of NX2415  
ORDERING INFORMATION  
Device  
NX2415CMTR  
Temperature  
0 to 70oC  
Package  
MLPQ-32L  
Frequency  
Pb-Free  
200kHz to 1MHz  
Yes  
Rev.4.8  
05/06/08  
1
NX2415  
ABSOLUTE MAXIMUM RATINGS  
Vcc to PGND & BST to SW voltage .................... -0.3V to 6.5V  
BST to PGND Voltage ...................................... -0.3V to 35V  
SW to PGND .................................................... -2V to 35V  
All other pins .................................................... -0.3V to 6.5V  
Storage Temperature Range ............................... -65oC To 150oC  
Operating Junction Temperature Range ............... -40oC To 125oC  
Lead temperature(Soldering 5s) ........................... 260oC  
CAUTION: Stresses above those listed in "ABSOLUTE MAXIMUM RATINGS", may cause permanent damage to  
the device. This is a stress only rating and operation of the device at these or any other conditions above those  
indicated in the operational sections of this specification is not implied.  
PACKAGE INFORMATION  
32-LEAD PLASTIC MLPQ 5 x 5  
31 30 29 28 27  
25  
26  
32  
BST1  
VREF  
RT  
24  
23  
22  
1
2
3
4
5
6
7
8
PVCC1  
LDRV1  
PGSEN  
VP  
qJA » 35oC/W  
21 PGnd1  
NX2415  
FB  
PGnd2  
LDRV2  
20  
19  
COMP  
DROOP  
OCP  
18 PVCC2  
17  
BST2  
16  
12 13 14 15  
11  
9
10  
ELECTRICAL SPECIFICATIONS  
Unless otherwise specified, these specifications apply over Vcc = 5V, VBST-VSW=5V, EN=HIGH, and TA = 0 to 70oC.  
Typical values refer to TA = 25oC. Low duty cycle pulse testing is used which keeps junction and case temperatures  
equal to the ambient temperature.  
PARAMETER  
Supply Voltage(Vcc)  
VCC ,PVCC Voltage Range  
SYM  
TEST CONDITION  
MIN  
TYP  
MAX UNITS  
VCC  
4.5  
-
5
5.5  
V
VCC Supply Current (static)  
ICC (Static)  
EN=LOW  
6.6  
mA  
EN&ENBUS HIGH,  
Freq=200Khz per phase  
CLOAD=2200PF  
PVCC Supply Current  
(Dynamic)  
ICC  
(Dynamic)  
4
mA  
VBST Voltage Range  
VBST to VSW  
4.5  
5
4
5.5  
V
EN&ENBUS HIGH,  
Freq=200Khz per phase  
CLOAD=2200PF  
VBST Supply Current  
((Dynamic))  
VBST  
(Dynamic)  
mA  
Rev.4.8  
05/06/08  
2
NX2415  
PARAMETER  
Under Voltage, Vcc ,  
Enable(EN) & ENBUS  
SYM  
TEST CONDITION  
MIN  
TYP  
MAX UNITS  
VCC-Threshold  
VCC_UVLO VCC Rising  
4
V
VCC-Hysteresis  
EN Threshold  
EN Hysteresis  
ENBUS Threshold  
ENBUS Hysteresis  
Reference Voltage  
Ref Voltage  
VCC_Hyst  
Vcc Rising  
0.2  
0.6  
0.1  
1.6  
0.16  
V
V
V
V
V
VBUS Rising  
VREF  
4.5V<Vcc<5.5V  
0.8  
1
V
Ref Voltage line regulation  
Oscillator (Rt)  
%
Frequency for each phase  
Ramp-Amplitude Voltage  
Fs  
VRAMP  
Rt=45kohm  
400  
1
KHz  
V
Ramp Peak  
Ramp Valley  
2.5  
1.5  
95  
V
V
%
Max Duty Cycle  
Min Duty Cycle  
Transconductance  
Amplifiers(CSCOMP)  
Open Loop Gain  
Transconductance  
Voltage Mode Error  
Amplifier  
200Khz/Phase  
0
%
50  
50  
65  
1600  
dB  
umoh  
Open Loop Gain  
dB  
Input Offset Voltage  
Vio_v  
Tss  
0
mV  
Output Current Source  
Output Current Sink  
Output HI Voltage  
5
5
mA  
mA  
V
Vcc-1.5  
Output LOW Voltage  
SS (Internal )  
Soft Start time  
Power Good(Pgood)  
Threshold  
0.5  
V
200Khz/Phase  
VSEN Falling  
20  
74  
mS  
%VID  
Hysteresis  
PGood Voltage Low  
5
0.5  
%
V
IPGood=-5mA  
High Side Driver(CL=4700pF)  
Output Impedance , Sourcing Rsource(Hdrv)  
Current  
I=200mA  
I=200mA  
1.1  
0.8  
ohm  
ohm  
Output Impedance , Sinking  
Current  
Rsink(Hdrv)  
Rise Time  
THdrv(Rise)  
THdrv(Fall)  
VBST-VSW=4.5V  
VBST-VSW=4.5V  
24  
24  
30  
ns  
ns  
ns  
Fall Time  
Deadband Time  
Tdead(L to Ldrv going Low to Hdrv going  
H) High, 10%-10%  
Rev.4.8  
05/06/08  
3
NX2415  
PARAMETER  
Low Side Driver  
(CL=4700pF)  
Output Impedance, Sourcing Rsource(Ldrv)  
Current  
SYM  
TEST CONDITION  
MIN  
TYP  
MAX UNITS  
I=200mA  
I=200mA  
1.1  
0.5  
ohm  
ohm  
Output Impedance, Sinking  
Current  
Rsink(Ldrv)  
Rise Time  
Fall Time  
Deadband Time  
TLdrv(Rise)  
TLdrv(Fall)  
Tdead(H to SW going Low to Ldrv going  
10% to 90%  
90% to 10%  
40  
36  
30  
ns  
ns  
ns  
L)  
High, 10% to 10%  
Current Sense  
Amplifier(CS+, CS-)  
Current Sense Amplifier  
Mismatch  
0
mV  
Voltage Gain  
Droop Voltage Current  
Source(Droop)  
Droop Voltage Current Source  
K
29.7  
30  
30.3  
V/V  
uA  
V(IOUT)=0.6V,feedback  
resistor=10kohm,Rdroop=60  
kohm  
100  
15  
OCP Adjust  
Blank time before activating  
OCP  
200Khz/Phase  
uS  
Vref  
Reference Voltage  
Driving current ability  
OVP Threshold  
OVP Threshold  
1.6  
5
V
mA  
0.96  
V
Rev.4.8  
05/06/08  
4
NX2415  
PIN DESCRIPTIONS  
PIN #  
SYMBOL  
PIN DESCRIPTION  
31  
IC’s supply voltage. This pin biases the internal logic circuits. A minimum 1uF  
ceramic capacitor is recommended to connect from this pin to ground plane.  
VCC  
25,  
16  
High side gate driver outputs.  
Low side gate driver outputs.  
HDRV1,  
HDRV2  
22,  
19  
LDRV1,  
LDRV2  
30  
This pin is used to remotely turn off the controller. The pin has a threshold  
voltage of 0.6 volts.  
EN  
24, 17  
26,15  
These pins supplies voltage to high side FET drivers.  
BST1,BST2  
SW1,SW2  
These pins are connected to the source pins of the upper fets.  
These pins provide the supply voltage for the lower MOSFET drivers.  
23,  
18  
PVCC1,  
PVCC2  
28  
This pin is an open collector output. If used, it should be pulled to 5V with a  
resistor greater than or equal to 10k, otherwise it my be left open. Any fault or  
under voltage on the enable pins will cause the signal to be pulled low.  
PGOOD  
4
Input to the positive pin of the error amplifier. A resistor is connected from the  
output of the DAC to this pin. Place a small capacitor from this pin to GND to  
filter any noise.  
VP  
5
2
This pin is the error amplifier inverting input. It is connected to the output voltage  
via a voltage divider.  
FB  
This pin programs the internal oscillator frequency using a resistor from this pin to  
ground. The frequency of each phase is 1/2 of this frequency.  
RT  
9,12  
10,13  
11  
Positive input of the differential current sense amplifiers. It is connected directly  
to the RC junction of the respective phase’s output inductor.  
CS+1,CS+2  
CS-1,CS-2  
CSCOMP  
VCOMP  
Negative input of the differential current sense amplifiers. It is connected directly  
to the negative side of the respective phase’s output inductor.  
The output of the transconductance op amp for current balance circuit. An  
external RC is connected from this pin to GND to stabilize the current loop.  
6
This is the output pin of the error amplifier. The compensation network connec-  
tion.  
A resistor from this pin to ground programs an internal current source that is fed  
into the FB pin. This current source is proportional to the output current of the  
regulator. The product of this current times the external resistor RFB provides a  
droop voltage.  
7
DROOP  
Rev.4.8  
05/06/08  
5
NX2415  
PIN #  
SYMBOL  
PIN DESCRIPTION  
A resistor divider connected from this pin to Vref programs the current limit thresh-  
old. The outputs of the internal current sense differential amplifiers are summed  
together to represent the output current. This voltage is then compared to this thresh-  
old.  
8
OCP  
A 1.6V buffered reference is brought out.  
1
VREF  
This pin is used to program the under voltage lockout of the bus supply. A resistor  
divider from the bus voltage to this pin programs the under voltage lockout. When  
the voltage of this pin is greater than 1.6V, the bus voltage is assumed in operation.  
The pin has a 10% hysterisis.  
29  
ENBUS  
This is the ground connection for the power stage of the controller.  
Controller analog ground pin.  
21,  
20  
PGND1,  
PGND2  
32  
14  
AGND  
IOUT  
Input of OCP amplifier. Place a 10nF to 100nF capacitor from this pin to GND to  
filter any noise.  
Output over voltage and Pgood sensing pin. A resistor divider plus a small capacitor  
should be connected to the this pin to set the OVP and Pgood.  
3
PGSEN  
Rev.4.8  
05/06/08  
6
NX2415  
BLOCK DIAGRAM  
VCC  
Bias  
0.8V  
1.6V  
PVCC1  
PVCC2  
UVLO  
UVLO  
generator  
1.25V  
Enbus  
EN  
BST1  
BST2  
start  
1.6/1.44  
Hiccup  
FET  
driver  
DrvH1  
DrvH2  
DrvL2  
0.64  
/0.53V  
OVP  
0.8V  
SS_finish  
Digital  
start  
DrvL1  
Vp  
FB  
Dis_EA  
SW1  
SW2  
PGND1  
PGND2  
R
S
Q
Droop current  
ramp1  
Set1  
set2  
VCOMP  
Rt  
KR  
K=30  
V1.25  
Two phase  
OSC  
R
CS+1  
CS-1  
CS01  
CS02  
KR  
R
ramp2  
PWM control  
logic  
and driver  
1.6V  
Vref  
KR  
R
CS+2  
CS-2  
V1.25  
0.8*120%  
OVP  
R
KR  
CScomp  
Slave channel control  
V1.25  
PGsen  
gm*Ri=0.6  
gm  
÷
S
S
0.64/0.6  
2
IOUT  
Ri  
SS_finished  
Pgood  
AGND  
Hiccup  
Hiccup  
Logic  
6 Cycles  
filter  
32 cycles  
filter  
OCP  
Current Mirror  
Droop  
FB  
Rev.4.8  
05/06/08  
7
NX2415  
APPLICATION INFORMATION  
LOUT =0.54uH  
Choose inductor from Vishay IHLP_5050FD-01  
with L=0.68uH DCR=1.4mW.  
Symbol Used In Application Information:  
VIN  
- Input voltage  
- Output voltage  
- Output current  
Current Ripple is recalculated as  
VOUT  
IOUT  
V -VOUT VOUT  
1
IN  
DIRIPPLE  
=
=
´
´
VRIPPLE - Output voltage ripple  
LOUT  
V
F
S
IN  
...(2)  
FS  
- Operation frequency for each channel  
12V-1.2V 1.2V  
1
´
´
= 3.97A  
IRIPPLE - Inductor current ripple  
0.68uH 12V 400kHz  
Output Capacitor Selection  
Design Example  
The following is typical application for NX2415.  
VIN = 12V  
Output capacitor value is basically decided by the  
output voltage ripple, capacitor RMS current rating and  
load transient.  
VOUT=1.2V  
Based on Voltage Ripple  
IOUT=50A  
For electrolytic, POSCAP bulk capacitor, the ESR  
(equivalent series resistance) and inductor current typi-  
cally determines the output voltage ripple.  
IOUT_max=60A  
VRIPPLE <=12mV  
VDROOP<=120mV @30A step  
FS=400kHz  
DVRIPPLE  
12mV  
ESRdesire  
=
=
= 3.022mW  
...(3)  
DIRIPPLE 3.97A  
Phase number N=2  
If low ESR is required, for most applications, mul-  
tiple capacitors in parallel are better than a big capaci-  
tor. For example, for 12mV output ripple, SANYO OS-  
CON capacitors 2R5SEPC1000MX(1000uF 7mW) are  
chosen.  
Output Inductor Selection  
The selection of inductor value is based on induc-  
tor ripple current, power rating, working frequency and  
efficiency. Larger inductor value normally means smaller  
ripple current. However if the inductance is chosen too  
large, it brings slow response and lower efficiency. Usu-  
ally the ripple current ranges from 20% to 40% of the  
output current. This is a design freedom which can be  
decided by design engineer according to various appli-  
cation requirements. The inductor value can be calcu-  
lated by using the following equations:  
E S R E ´ DIR IPPLE  
N =  
...(4)  
D VR IPPLE  
Number of Capacitor is calculated as  
7m3.97A  
N =  
12mV  
N =2.3  
For ceramic capacitor, the current ripple is deter-  
mined by the number of capacitor instead of ESR  
V -VOUT VOUT  
1
IN  
LOUT  
=
´
´
DIRIPPLE  
V
F
S
IN  
DIRIPPLE  
...(1)  
IOUTPUT  
COUT  
=
...(5)  
DIRIPPLE =k ´  
8´ F ´ DVRIPPLE  
S
N
Typically, the calculated capacitance is so small  
that the output voltage droop during the transient can  
not meet the spec although ripple is small.  
where k is between 0.2 to 0.4.  
Select k=0.2, then  
12V-1.2V 1.2V  
1
LOUT  
=
´
´
50A  
2
12V 400kHz  
0.2 ´  
Rev.4.8  
05/06/08  
8
NX2415  
Based On Transient Requirement  
0
if LEFF £ Lcrit  
EFF ´ DIstep  
ì
ï
Typically, the output voltage droop during transient  
is specified as:  
L
t =  
í
ï
î
...(10)  
- ESRE ´ CE if LEFF ³ Lcrit  
V
OUT  
DVDROOP <DVTRAN @ step load ISTEP  
During the transient, the voltage droop during the  
transient is composed of two sections. One Section is  
dependent on the ESR of capacitor, the other section is  
a function of the inductor, output capacitance as well as  
input, output voltage. For example, overshoot caused by  
∆ΙSTEP transient load which is from high load to low load,  
can be estimated as the following equation,if assuming  
the bandwidth of system is high enough.  
For example, assume voltage droop during transient  
is 120mV for 30A load step.  
If the OS-CON capacitors (1000uF, 7mW ) is used,  
the critical inductance is given as  
ESRE ´ CE ´ VOUT  
Lcrit  
=
=
DIstep  
7m1000mF´ 1.2V  
= 0.28mH  
30A  
VOUT  
DVovershoot = ESR ´ DIstep  
+
´ t 2  
...(6)  
2´ L´ COUT  
The effective inductor value is 0.34uH which is big-  
ger than critical inductance. In that case, the output volt-  
age transient not only dependent on the ESR, but also  
capacitance.  
where is the a function of capacitor, etc.  
t
0
if LEFF £ Lcrit  
EFF ´ DIstep  
ì
ï
L
t =  
í
ï
î
...(7)  
- ESR´ COUT if LEFF ³ Lcrit  
number of capacitors is  
V
OUT  
LEFF ´ DIstep  
where  
t =  
- ESRE ´ CE  
VOUT  
LOUT  
N
0.68uH  
2
0.34mH´ 30A  
LEFF  
Lcrit  
=
=
= 0.34uH  
=
- 7m1000mF =1.5us  
1.2V  
ESR ´ COUT ´ VOUT ESRE ´ CE ´ VOUT  
...(8)  
=
=
DIstep  
DIstep  
ESRE ´ DIstep  
VOUT  
N =  
+
´ t 2  
DV  
2´ LEFF ´ CE ´ DV  
tran  
where ESRE and CE represents ESR and capaci-  
tance of each capacitor if multiple capacitors are used  
in parallel.  
tran  
7mW´ 30A  
=
+
120mV  
1.2V  
´ (1.5us)2  
The above equation shows that if the selected out-  
put inductor is smaller than the critical inductance, the  
voltage droop or overshoot is only dependent on the ESR  
of output capacitor. For low frequency capacitor such  
as electrolytic capacitor, the product of ESR and ca-  
pacitance is high and L £ Lcrit is true. In that case, the  
transient spec is dependent on the ESR of capacitor.  
In most cases, the output capacitors are multiple  
capacitors in parallel. The number of capacitors can be  
calculated by the following  
2´ 0.34mH´ 1000mF´ 120mV  
=1.78  
The number of capacitors has to satisfied both ripple  
and transient requirement. Overall, we can choose N=2.  
It should be considered that the proposed equa-  
tion is based on ideal case, in reality, the droop or over-  
shoot is typically more than the calculation. The equa-  
tion gives a good start. For more margin, more capaci-  
tors have to be chosen after the test. Typically, for high  
frequency capacitor such as high quality POSCAP es-  
pecially ceramic capacitor, 20% to 100% (for ceramic)  
more capacitors have to be chosen since the ESR of  
capacitors is so low that the PCB parasitic can affect  
the results tremendously. More capacitors have to be  
selected to compensate these parasitic parameters.  
ESRE ´ DIstep  
VOUT  
N =  
+
´ t 2  
...(9)  
DV  
2´ L´ CE ´ DV  
tran  
tran  
where  
Rev.4.8  
05/06/08  
9
NX2415  
Control Loop Compensator Design  
1
FZ1  
FZ2  
=
=
=
=
...(11)  
...(12)  
...(13)  
...(14)  
NX2415 can control and drive two channel synchro-  
nousbuckswith180o phase shift between each other.  
One of two channels is called master, the other is called  
slave. They are connected together by sharing the same  
output capacitors. Voltage loop is designed to regulate  
output voltage. In order to achieve the current balance in  
these two synchronous buck converters, current loop  
compensation network is employed to to make sure the  
currents in slave is following the master.  
2´ p ´ R4 ´ C2  
1
2´ p ´ (R2 + R3 )´ C3  
1
F
P1  
2´ p ´ R3 ´ C3  
1
F
P2  
C1 ´ C2  
2´ p ´ R4 ´  
C1 + C2  
where FZ1,FZ2,FP1 and FP2 are poles and zeros in  
the compensator.  
Voltage Loop Compensator Design  
Due to the double pole generated by LC filter of the  
power stage, the power system has 180o phase shift ,  
and therefore, is unstable by itself. In order to achieve  
accurate output voltage and fast transient  
response,compensator is employed to provide highest  
possible bandwidth and enough phase margin. Ideally,  
the Bode plot of the closed loop system has crossover  
frequency between 1/10 and 1/5 of the switching fre-  
quency, phase margin greater than 50o and the gain cross-  
ing 0dB with -20dB/decade. Power stage output capaci-  
tors usually decide the compensator type. If electro-  
lytic capacitors are chosen as output capacitors, type II  
compensator can be used to compensate the system,  
because the zero caused by output capacitor ESR is  
lower than crossover frequency. Otherwise type III com-  
pensator should be chosen.  
Zf  
Vout  
Zin  
R3  
C3  
C1  
C2  
R4  
R2  
Fb  
Ve  
R1  
Vref  
Figure 2 - Type III compensator  
power stage  
LC  
F
40dB/decade  
A. Type III compensator design  
For low ESR output capacitors, typically such as  
Sanyo OSCON and POSCAP, the frequency of ESR zero  
caused by output capacitors is higher than the cross-  
over frequency. In this case, it is necessary to compen-  
sate the system with type III compensator.  
FESR  
loop gain  
20dB/decade  
compensator  
In design example, six electrolytic capacitors are  
used as output capacitors. The system is compensated  
with type III compensator. The following figures and equa-  
tions show how to realize the this type III compensator  
with electrolytic capacitors.  
P1  
O
F
FP2  
Z1 Z2  
F
F
F
Figure 3 - Bode plot of Type III compensator  
Rev.4.8  
05/06/08  
10  
NX2415  
The transfer function of type III compensator  
is given by:  
6. Calculate R4 by choosing FO=40kHz.  
VOSC 2´ p ´ FO ´ LEFF R2 ´ R3  
R4 =  
´
´
V
ESR  
R2 + R3  
(1+sR ´ C )´ 1+s(R +R )´ C  
V
1
[
]
in  
4
2
2
3
3
e
=
´
C2 ´ C  
1V 2´ p ´ 40kHz´ 0.34uH 10k3.92kW  
VOUT sR2 ´ (C2 +C )  
(1+sR4 ´  
1 )´ 1+sR ´ C  
1
(
)
=
´
´
3
3
C2 +C  
12V  
=5.73kW  
3.5mW  
10kW+ 3.92kW  
1
Choose R4=5.62kW.  
Use the same power stage requirement as demo  
board. The crossover frequency has to be selected as  
FLC<FESR<FO, and usually FO<=1/10~1/5FS.  
7. Calculate C2 with zero Fz1 at 75% of the LC  
double pole by equation (11).  
1.Calculate the location of LC double pole FLC  
1
C2 =  
and ESR zero FESR  
.
2´ p ´ FZ1 ´ R4  
1
1
=
F =  
LC  
2´ p ´ 0.75´ 6.1kHz´ 5.62kW  
= 6.2nF  
2´ p ´ LEFF ´ COUT  
1
=
Choose C2=6.8nF.  
2´ p ´ 0.34uH´ 2000uF  
8. Calculate C1 by equation (14) with pole Fp2 at  
half the switching frequency.  
= 6.1kHz  
1
F
=
ESR  
1
2´ p ´ ESR´ COUT  
C1 =  
2´ p ´ R4 ´ F  
P2  
1
=
1
2´ p ´ 3.5m2000uF  
=
2´ p ´ 5.62k200kHz  
= 141pF  
= 22.7kHz  
2.Set R2 equal to10kW.  
Choose C1=150pF.  
R2 ´ VREF  
10k0.8V  
R1=  
=
= 20kW  
VOUT -VREF  
1.2V-0.8V  
B. Type II compensator design  
Choose R1= 20kW.  
3. Calculate C3 by setting FZ2 = FLC and Fp1 =FESR  
If the electrolytic capacitors are chosen as power  
stage output capacitors, usually the Type II compensa-  
tor can be used to compensate the system.  
.
1
1
1
C3 =  
´ (  
-
)
2´ p ´ R2  
Fz2  
F
p1  
Type II compensator can be realized by simple RC  
circuit without feedback as shown in figure 4. R3 and C1  
introduce a zero to cancel the double pole effect. C2  
introduces a pole to suppress the switching noise. The  
following equations show the compensator pole zero lo-  
cation and constant gain.  
1
1
1
=
´ (  
-
)
2´ p ´ 10kW 6.1kHz 22.7kHz  
=1.9nF  
Choose C3=1.8nF.  
5. Calculate R3 by equation (13).  
1
R3  
R3 =  
Gain=  
... (15)  
... (16)  
... (17)  
2´ p ´ F ´ C3  
P1  
R2  
1
1
=
F =  
z
2´ p ´ 22.7kHz´ 1.8nF  
= 3.89kW  
2´ p ´ R3 ´ C1  
1
F »  
p
Choose R3=3.92kW.  
2´ p ´ R3 ´ C2  
Rev.4.8  
05/06/08  
11  
NX2415  
1
F =  
LC  
2´ p´ LEFF ´ COUT  
C2  
C1  
1
Vout  
=
R3  
2´ p´ 0.75uH´ 10800uF  
R2  
=1.768kHz  
Fb  
Ve  
1
F
=
R1  
ESR  
2´ p ´ ESR´ COUT  
Vref  
1
=
2´ p ´ 13m1800uF  
= 6.801kHz  
Figure 4 - Type II compensator  
2.Set R2 equal to10kW and calculate R1.  
R2 ´ VREF  
10k0.8V  
R1=  
=
= 20kW  
VOUT -VREF  
1.2V-0.8V  
power stage  
3. Set crossover frequency FO=15kHz.  
4.Calculate R3 value by the following equation.  
40dB/decade  
VOSC 2 ´ p ´ FO ´ LEFF  
R 3 =  
´
´ R 2  
Vin  
1V  
ESR  
loop gain  
2 ´ p ´ 15kHz ´ 0.75uH  
2.16m W  
=
´
´ 10kW  
12V  
20dB/decade  
=27.3kW  
Choose R3 =27.4kW.  
5. Calculate C1 by setting compensator zero FZ  
at 75% of the LC double pole.  
compensator  
Gain  
1
C1=  
2´ p ´ R3 ´ F  
z
1
F
FO  
F
F
Z
LCFESR  
P
=
2´ p ´ 27.4k0.75´ 1.768kHz  
=4.4nF  
Figure 5 - Bode plot of Type II compensator  
Choose C1=4.7nF.  
F
6. Calculate C2 by setting compensator pole  
at half the swithing frequency.  
p
For this type of compensator, FO has to satisfy  
FLC<FESR<< FO and FO <=1/10~1/5Fs.  
1
Here a type II compensator is designed for the case  
which has six electrolytic capacitors(1800uF, 13mW) and  
two 1.5uH inductors.  
C 2 =  
p ´ R 3 ´ Fs  
1
=
p ´ 2 7 .4k W ´ 1 0 0 k H z  
1.Calculate the location of LC double pole FLC  
= 1 1 6 p F  
and ESR zero FESR  
.
Choose C2=100pF.  
Rev.4.8  
05/06/08  
12  
NX2415  
Current Loop Compensator Design  
Power stage  
iL  
1
d
Vin  
s*L+Req  
Compensation  
Master  
channel  
Vosc  
D(s)  
Current Sensing  
Amplifier Gain  
s*L+DCR  
Rs*Cs*s+1  
Inductor Current  
sense  
Figure 6 - Current loop control diagram  
VIN  
master channel  
DCR  
L
Rs  
Cs  
Vbias  
Rs  
VOUT  
VIN  
Slave channel 1  
DCR  
L
PWM control  
logic  
and driver  
Ramp for  
slave channel  
Rs  
Cs  
Vbias  
Rs  
C1  
Icomp1  
Rcc  
Slave channel control  
Slave channel control  
C2  
Slave channel  
Figure 7 - Function diagram of current loop  
Rev.4.8  
05/06/08  
13  
NX2415  
Inductor Current Sensing  
racy during the transient if droop function is required.  
The illustration is shown in the following figure.  
V
IN  
iL  
DCR  
Cs  
L
Overshoot caused  
by inductor  
nonlinearity  
Control &  
Driver  
VOUT  
V
S_IL----Voltage accross  
Rs  
the sensing  
capacitor Cs  
VS_IL  
Current  
Sensing  
Amplifier  
Rs  
iL--- inductor current  
Figure 8 - Inductor current sensing using RC network.  
Output voltage  
with droop function  
The inductor current can be sensed through a RC  
network as shown above. The advantage of the RC net-  
work is the lossless comparing with a resistor in series  
with output inductor.  
Droop misbehavoir  
caused by  
overshoot of VS_IL  
The selection of the resistor sensing network is  
chosen by the following equation:  
Figure 9 - Droop accuracy affected by the nonlinearity  
of inductor.  
L
RS ´ CS =  
...(18)  
DCR  
If the above equation is satisfied, the voltage across  
the sensing capacitor Cs will be equal to the inductor  
current times DCR of inductor for all frequency domain.  
In this case, the sensing resistor has to be chosen  
L
RS ³  
DCR´ CS  
VS_IL = DCR ´ iL  
to compensate the overshoot. This selection only af-  
fects the small signal mode of current loop. For DC ac-  
curacy, there is no effect since the DC voltage across  
the sensing capacitor will equal to the DCR times induc-  
tor current at DC load no matter what Rs is. In this ex-  
ample, Rs=620W.  
If the sensing capacitor is chosen  
CS = 1mF  
CS must be X7R or COG ceramic capacitor.  
The sensing resistor is calculated as  
L
RS =  
DCR´ CS  
RS value is preferred to be less than 400W in  
NX2415's application, therefore we need to reiterate the  
calculation, choose CS 2.2uF instead. RS value is finally  
chosen as 301W .  
For example, for 0.68uH inductor with 1.4mW  
DCR, we have  
0.68mH  
RS =  
= 486W  
Powe dissipation of Rs resistor is calculated as  
followed:  
1.4m1mF  
In most of cases, the selection of sensing resis-  
tor based on the above equation will be sufficient. How-  
ever, for some inductor such as toroid coiled inductor  
with micrometal, even the product of sensing resistor  
and capacitor is perfectly match with L/DCR, the voltage  
across the capacitor still has overshoot due to the  
nonlinearity of inductor. This will affect the droop accu-  
2
2
(V - VOUT  
)
VOUT  
RS  
IN  
P (RS ) =  
´ D +  
´ (1- D)  
D
RS  
(12V - 1.2V)2  
(1.2V)2  
=
´ 0.1+  
´ (1- 0.1)  
301W  
301W  
= 0.04W  
The power rating of Rs should be over 0.04W.  
Rev.4.8  
05/06/08  
14  
NX2415  
Current Loop Compensation  
Req  
2´ p ´ L 2´ p ´ 0.68mH  
The current compensation transfer function is  
given as  
7.4mW  
F =  
=
=1.7kHz  
P1  
Slave channel  
power stage  
-20 dB  
gm  
1+ s´ Rcc ´ C1  
Rcc ´ C1 ´ C2  
D(s) =  
´
s´ C + C  
(
)
1+ s´  
1
2
Current loop  
compensation  
C1 + C2  
It has one zero and one pole. The ideal is to  
choose resistor Rcc to achieve desired loop gain such  
as 50kHz. Rcc can be calculated as  
Loop gain  
for slave  
channel  
-20dB  
0 DB  
-40dB  
Fp1  
Fzc  
2´ p ´ F ´ L´ Vosc  
o
Rcc  
=
...(19)  
gm ´ V ´ KC ´ DCR  
IN  
Fpc  
Fo  
where  
60×kW  
= 22.9  
Figure 10 - Bode plot of current loop  
KC »  
2kW+RS  
The diagram and bode plot for current loop of  
NX2415 is shown in above figures. The current signal  
through inductor sensing is amplified by current sensing  
differential amplifier. The amplified slave current signal  
is compared with the amplified inductor current from  
master channel (channel 1 for NX2415) through a  
transconductance amplifier, the difference between chan-  
nel current will change the output of transconductance  
amplifier, which will compare with a internal ramp signal  
and changes the duty cycle of slave channel buck con-  
verter. If the inductor are perfectly matched and the PWM  
controller has no offset, the DC current in slave channel  
will equal to the DC current of master channel (channel  
1) due to the gain of current loop.  
60kW and 2kW is the internal resistance for the current  
sensing amplifier.  
For fast response, we can set the current loop  
cross-over frequency one and half times of voltage loop  
cross-over frequency. Since the voltage loop cross-over  
frequency is typically selected as 1/10 of switching fre-  
quency, we choose FO=50kHz.  
2´ p ´ 50kHz´ 0.68mH´ 1V  
Rcc  
=
= 442W  
1.6mA / V ´ 12V´ 22.9 ´ 1.4mW  
Select  
Rcc = 430W.  
The selection of capacitor C1 is such that the zero  
of compensation will cancel the pole of power stage,  
therefore,  
From the bode plot, the power stage has one pole  
located at  
L
0.68mH  
C1 =  
=
= 214nF  
Req ´ Rcc 7.4m430W  
Req  
F =  
P1  
Typically, the capacitor C1 is so big that the cur-  
rent loop may start slowly during the start up. There-  
fore, smaller capacitor can be selected. However, the  
selected capacitor can not reduce too much to cause  
phase droop.  
2´ p ´ L  
where Req is the equivalent resistor and it is given by  
æ
ö
÷
ø
VOUT  
VOUT  
Req » DCR + Rdson_con  
´
+ Rdson_syn ´ 1-  
ç
V
V
IN  
IN  
è
Rdson _ con  
R
is the Rdson of control FET and  
is  
Select C1=220nF.  
dson _ syn  
the Rdson of synchronous FET. For this example,  
The capacitor C2 is an option and it is used to  
filter out the switching noise. C2 can be calculated as  
Req = 7.4mW  
The pole is located as  
Rev.4.8  
05/06/08  
15  
NX2415  
VREF  
OCP  
1
1
C2 =  
=
=1.85nF  
p ´ Rcc ´ F  
p ´ 430400kHz  
S
100k  
ROCP  
Select C2=2.2nF.  
Frequency Selection  
The frequency can be set by external Rt resistor.  
The relationship between frequency per phase and RT  
pin is shown as follows.  
Figure 12 - Over current protection  
Output Voltage Droop Operation  
18600000  
RT »  
The effective output impedance of the controller must  
be adjusted to maximize the output voltage fluctuation  
range. A program resistor attached to the Droop pin  
RDROOP will program this value. The function works by an  
internal current source connected to the FB pin. This  
current flows output of the FB pin and through the Rin  
resistance from the FB pin to the output.  
...(20)  
F
S
FREQUENCY(kHz) vs RT(kohm )  
800  
700  
600  
500  
400  
300  
200  
100  
0
This current source is a function of the sensed  
output current. As the output current increases, the droop  
current will increase and causes the output voltage  
todroop proportionately. The droop current is programmed  
by a resistor attached to the Droop pin. The value of the  
resistor is chosen as follows.  
0
50  
100  
150  
200  
Rt(kohm )  
Figure 11 - Frequency vs Rt chart  
VOUT  
FB  
Over Current/Short Circuit Protection  
The converter will go into hiccup mode if the  
output current reaches a programmed limit VOCP  
IN  
R
COMP  
DROOP  
I
VP  
Error Amplifer  
Figure 13 - Output voltage droop funciton  
determined by the voltage at pin OCP.  
60kW DCR  
VOCP = 0.6  
IOCP  
DVOUT = IDROOP ´ RIN = DILOAD ´ RLL  
Where RLL is desired load impedance. For example,  
if we want Vout droops 60mV @ 20A,  
...(22)  
2kW+RS  
2
...(21)  
VOCP  
ROCP  
=
´ 100kW  
VREF - VOCP  
60mV  
Where Iocp is the desired over current protection  
level,100kW is the resistor connecting VREF pin and  
IOCP pin. RS is the current sensing matching resistor  
when using DCR sensing method.  
RLL  
=
= 3mW  
20A  
V(IOUT)  
RDROOP  
IDROOP  
=
60kW  
DCR  
2
0.6´  
´
´ ILOAD  
...(23)  
2kW+ RS  
RDROOP  
=
Rev.4.8  
05/06/08  
16  
NX2415  
Combine equation 22 and 23,  
be calculated. From this figure, it is obvious that a multi-  
phase converter can have a much smaller input RMS  
current, which results in a lower amount of input capaci-  
tors that are required.  
DCRILOAD  
R
0.6 60kW  
2 2kW+RS  
IN  
RDROOP  
=
...(24)  
DVOUT  
Where DCR is the sense resistor or the DCR of  
the output inductor. RS is the current sensing matching  
resistor when using DCR sensing method. ILOAD is the  
load current. RIN is the input DC resistor of the master  
phase compensator which connect FB pin and PGSEN  
pin. For example, to have the VOUT=60mV when the  
load current is 20A, DCR is 1.4mW, RIN is 10kW, RS is  
620W.  
For example, Vin=12V, Vout=1.2V. The duty cycle  
is D=Vout/Vin=1.2/12=10%. From the figure, for two  
phase, the normlized RMS current is  
0.2*Iout=0.2*50A=10A.  
A combination of ceramic and electrolytic(SANYO  
WG or WF series) or OSCON type capacitors can  
achieve both ripple current capability together with hav-  
ing enough capacitance such that input voltage will not  
sag too much. In this application, one OSCON  
SVPC180M(180uF, 16V, 2.8A) and three 10uF(4A rms  
current, X5R) ceramic capacitors are selected.  
A 1uH input inductor is recommended to slow down  
the input current transient. Suppose power stage effi-  
ciency is 0.8, then input current can estimated by  
0.6  
2
60kW  
1.4m20A ´ 10kW  
RDROOP  
= 32kW  
Choose RDROOP= 32kW.  
=
´
´
2kW+ 0.62kW  
60mV  
Over Voltage Protection  
Over voltage protection is achieved by sensing the  
output voltage through resistor divider. The sensed volt-  
age on PGSEN pin is compared with 120%*0.8V to gen-  
erate the OVP signal. A small value capacitor is re-  
quired to connect to PGSEN pin also.  
IOUT ´ VOUT  
h ´ VIN  
60A ´ 1.2V  
0.8 ´ 12V  
IINPUT  
=
=
= 7.5A  
In this application, Coilcraft DO3316P_102HC with  
RMS rating 10A is chosen.  
VOUT 1.2V  
0.5  
0.8V*120%  
10k  
Single-  
phase  
0.4  
OVP  
PGSEN  
Two  
phase  
0.3  
0.2  
0.1  
0
IRMS  
(
IN  
)
1nF  
20k  
Iout  
Three  
phase  
Figure 14 - Over voltage protection  
Input Filter Selection  
0
0.1  
0.2  
0.3  
0.4  
0.5  
D
The selection criteria of input capacitor are voltage  
rating and the RMS current rating. For conservative con-  
sideration, the capacitor voltage rating should be 1.5  
times higher than the maximum input voltage. The RMS  
current rating of the input capacitor for multi-phase con-  
verter can be estimated from the above Figure 15.  
First, determine the duty cycle of the converter (VO/  
VIN). The ratio of input RMS current over output current  
can be obtained. Then the total input RMS current can  
Figure 15 - Normalized input RMS current vs.  
duty cycle.  
Rev.4.8  
05/06/08  
17  
NX2415  
Power MOSFETs Selection  
Soft Start and Enable Signal Operation  
The NX2415 requires two N-Channel power  
MOSFETs for each channels. The selection of  
MOSFETs is based on maximum drain source voltage,  
gate source voltage, maximum current rating, MOSFET  
on resistance and power dissipation. The main consid-  
eration is the power loss contribution of MOSFETs to  
the overall converter efficiency. In this design example,  
eight NTD60N02 are used. They have the following pa-  
rameters: VDS=25V, ID =62A,RDSON =12mW,QGATE =9nC.  
There are three factors causing the MOSFET power  
loss:conduction loss, switching loss and gate driver loss.  
Gate driver loss is the loss generated by discharg-  
ing the gate capacitor and is dissipated in driver circuits.  
It is proportional to frequency and is defined as:  
The NX2415 will start operation only after Vcc and  
PVcc have reached their threshold voltages and EN and  
ENBUS have been enabled. The ENBUS pin can be pro-  
grammed to turn on the converter at any input voltage.  
The ENBUS pin has a threshold voltage of 1.6V.  
Once the converter starts, there is a soft start se-  
quence of 4082 steps between 0 and Vp. The ramp rate  
is determined by the switching frequency.  
dVO  
dt  
VO  
=
...(27)  
4082´ F  
S
The softstart time is calculated as followed:  
4082  
Tstartup  
=
F
...(28)  
S
Layout Considerations  
Pgate = (QHGATE ´ VHGS + QLGATE ´ VLGS )´ FS  
...(24)  
The layout is very important when designing high  
frequency switching converters. Layout will affect noise  
pickup and can cause a good design to perform with  
less than expected results.  
where QHGATE is the high side MOSFETs gate  
charge,QLGATE is the low side MOSFETs gate charge,VHGS  
is the high side gate source voltage, and VLGS is  
the low side gate source voltage. This power dissipation  
should not exceed maximum power dissipation of the  
driver device.  
There are two sets of components considered in  
the layout which are power components and small sig-  
nal components. Power components usually consist of  
input capacitors, high-side MOSFET, low-side MOSFET,  
inductor and output capacitors. A noisy environment is  
generated by the power components due to the switch-  
ing power. Small signal components are connected to  
sensitive pins or nodes. A multilayer layout which in-  
cludes power plane, ground plane and signal plane is  
recommended .  
Conduction loss is simply defined as:  
P
HCON =IOUT2 ´ D´ RDS(ON) ´ K  
LCON=IOUT2 ´ (1- D)´ RDS(ON) ´ K  
PTOTAL =P + P  
P
...(25)  
HCON  
LCON  
Where the RDS(ON) will increases as MOSFET jun-  
ction temperature increases, K is RDS(ON) temperature  
dependency and should be selected for the worst case.  
Conduction loss should not exceed package rating or  
overall system thermal budget.  
Layout guidelines:  
1. First put all the power components in the top  
layer connected by wide, copper filled areas. The input  
capacitor, inductor, output capacitor and the MOSFETs  
should be close to each other as possible. This helps to  
reduce the EMI radiated by the power loop due to the  
high switching currents through them.  
Switching loss is mainly caused by crossover con-  
duction at the switching transition. The total switching  
loss can be approximated.  
1
PSW  
=
´ V ´ IOUT ´ TSW ´ F  
IN S  
...(26)  
2
2. Low ESR capacitor which can handle input RMS  
ripple current and a high frequency decoupling ceramic  
cap which usually is 1uF need to be practically touching  
TSW is the sum of TR and TF which can be found in  
mosfet datasheet, IOUT is output current, and FS is switch-  
ing frequency. Swithing loss PSW is frequency depen- the drain pin of the upper MOSFET, a plane connection  
is a must.  
3. The output capacitors should be placed as close  
dent.  
Rev.4.8  
05/06/08  
18  
NX2415  
as to the load as possible and plane connection is re-  
quired.  
4. Drain of the low-side MOSFET and source of  
the high-side MOSFET need to be connected thru a plane  
ans as close as possible.A snubber nedds to be placed  
as close to this junction as possible.  
5. Source of the lower MOSFET needs to be con-  
nected to the GND plane with multiple vias. One is not  
enough. This is very important. The same applies to the  
output capacitors and input capacitors.  
6. Hdrv and Ldrv pins should be as close to  
MOSFET gate as possible. The gate traces should be  
wide and short. A place for gate drv resistors is needed  
to fine tune noise if needed.  
7. Vcc capacitor, BST capacitor or any other by-  
passing capacitor needs to be placed first around the IC  
and as close as possible. The capacitor on comp to  
GND or comp back to FB needs to be place as close to  
the pin as well as resistor divider.  
8. The output sense line which is sensing output  
back to the resistor divider should not go through high  
frequency signals.  
9. All GNDs need to go directly thru via to GND  
plane.  
10. The feedback part of the system should be  
kept away from the inductor and other noise sources,  
and be placed close to the IC.  
11. In multilayer PCB, separate power ground and  
analog ground. These two grounds must be connected  
together on the PC board layout at a single point. The  
goal is to localize the high current path to a separate  
loop that does not interfere with the more sensitive ana-  
log control function.  
12. Inductor current sense line should be con-  
nected directly to the inductor solder pad.  
Rev.4.8  
05/06/08  
19  
NX2415  
MLPQ 32 PIN 5 x 5 PACKAGE OUTLINE DIMENSIONS  
NOTE:ALL DIMENSIONSARE DISPLAYED IN MILLIMETERS.  
Rev.4.8  
05/06/08  
20  
NX2415  
MLPQ 32 PIN 5 x 5 TAPE AND REEL INFORMATION  
NOTE:  
1. R7 = 7 INCH LOCK REEL, R13 = 13 INCH LOCK REEL.  
2.ALL DIMENSIONSARE DISPLAYED IN MILLIMETERS.  
Rev.4.8  
05/06/08  
21  
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